Description: The Fire Tube Boiler Training System provides trainees with broad aspects of theoretical and practical knowledge of steam generation processes. Trainees can also get familiar with different instrumentation that’s used in real-life industrial plants such as air ejectors, burners and condensers. Furthermore, trainees will be able to recognize the associated safety consideration with this process. The system is also supplied with data acquisition system.
Technical Parameter:
Burner:
Two gas cylinders: Volume: 7.5 liters each. Two gas hoses.
Two check valves: ½ “thread connection. Material of construction: Brass material.
Two ball valves: ½ “thread connection. Material of construction: Stainless-steel material.
One ball valve: 1” thread connection. Material of construction: Stainless-steel material.
Accumulator: 6” diameter, 10 mm thickness. Materia of construction: Steel material.
Filter: 1” thread connection. Material of construction: Cast iron material.
Pressure reducing valve: FRG/2MCS DN25. Upstream Pressure Value Pa: 5.5 bar. Downstream pressure value Pe: 60-90 mbar. Designed according to EN 88-2 – EN13611(Red Colored).
Two pressure sensors: Measuring Range 0 – 100 mbar (g). Material: Stainless Steel.
Two pressure gauges: Measuring Range 0 – 100 mbar (g).
1st gas train (Burner controller): DUNGOUS, MB 405/1 – RSD20.
Forced draught gas burner: RIELLO 40 FS3 TYP TYPE 565M, CODE 3756506.
Exhaust gas temperature sensor: TYPE K. RANGE 0 – 500-degree Celsius
Stainless Steel material.
Steam pipelines:
Saturation temperature sensor: RTD PT100. 0-200-degree Celsius. Stainless Steel material.
Electric heater: 1 ½” Flange connection. Stainless steel element. 1 KW power (continuously adjustable).
Superheated steam temperature sensor: TYPE K. Measuring Range 0 – 300-degree Celsius. Stainless Steel material.
Pressure safety valve: operating Range 0 -10 bar. Phosphoric bronze material.
Steam pressure sensor: Measuring Range 0 – 10 bar (g). Stainless Steel material.
Steam pressure switch: Control Range 4 – 12 bar (g).
Drain needle valve: ¼” thread connections. Stainless Steel material.
Pressure retention valve: Operating Range 0 – 10 bar. Adjusted on 6 bars
Phosphoric bronze material.
Steam pipeline: Standard Steam Pipelines. Stainless Steel material. Thickness 1.5 mm.
Steam connection: Standard Steam Connections. Stainless Steel material.
Condenser:
Condenser temperature sensor: Type K. Measuring Range 0 – 100°C. Stainless steel material.
Condenser pressure sensor: Measuring Range -1 -1 bar (g). Material: Stainless Steel.
Level switch: Switch ON or OFF. Temp Rating: -10 ~ +85°C.
Cooling Water:
Two quick water connection: ¾” water hoses connections. Material: Stainless Steel.
Air ejector pump: Stainless Steel Nozzle.
Gate valve: ½” thread connections. Stainless Steel material.
Cooling water flow sensor: Precise detection of flow and medium temperature, Suitable for water, coolants, oil and glycol. Reliable backflow prevention with very fast response time. Measuring range 0.-15 l/min, 0.018...0.9 m³/h. Process connection threaded connection G ½. Medium temperature [°C] -10—100. Pressure rating [bar] 40.
Cooling water inlet temperature sensor: RTD PT100. Range 0 – 100°C. Material: Stainless Steel.
Cooling water outlet temperature sensor: RTD PT100. Range 0 – 100°C. Material: Stainless Steel.
Cooling water pipelines: ½” Schedule pipelines.
Feed water tank:
Upper-level switch: Switch ON or OFF. Temp Rating: -10 ~ +85°C.
Lower-level switch: Switch ON or OFF. Temp Rating: -10 ~ +85°C.
Drain solenoid valve: ½” thread Connection. Material: Brass. Normally Close, Min Pressure 0 bar.
Feeding water line:
Positive displacement pump: High pressure diaphragm Pump. Power 1.2 KW.
Feeding water temperature sensor: RTD PT100. Measuring Range 0-100°C.
Non-return valve: Swing type. ¼” thread connection. Material: Stainless Steel.
Scope of Learning:
Operation of a steam generator.
Familiarization with safety procedures related to steam generators.
Getting familiar with a variety of industrial components such as the boiler and the accumulator.
Recognition of Rankin cycle.
Calculation the total efficiency of steam generator
Calculation of the heat flux density and the overall heat transfer coefficient.
Familiarization with T-S diagrams and steam charts
Calculation of Evaporation rate, Combustion rate, Energy of consumption, Energy losses, Combustion energy, Steam energy.
Accessories: Printed User Manual.
