PRODUCT OVERVIEW The SB-TEK SB-PL7-AT is an advanced industrial-grade Mechatronics & Automation Production Line Training System designed for engineering universities, vocational institutes, and professional technical training centers. This system integrates mechanical, electrical, pneumatic, sensor, servo, stepper, and PLC-HMI automation technologies, replicating a real-world automated factory production line. It features minimum seven fully functional stations, including feeding, transfer, drilling, stopper & transit, sorting, triaxial handling, and horizontal storage units. All modules use high-quality aluminum profiles, industrial sensors, actuators, and control devices to ensure durability, reliability, and hands-on training on real automation methods. KEY FEATURES ? A comprehensive mechatronic training and simulation platform covering modern factory automation concepts, integrating mechanical, electrical, electronic, information, and sensor technologies. ? Designed with indu
TRAINING CONTENTS
Mechanical Structure Applications
? Biaxial cylinder and guide-slot material blanking mechanism.
? DC motor and conveyor belt transfer mechanism.
? Biaxial cylinder and DC gear motor-based drilling simulation mechanism.
? Sensor-based warehouse storage unit with data feedback.
? Cantilever carrier using servo motor, ball screw, stepper motor, and synchronous belt guide rail.
Pneumatic Structure Applications
? Bus board-based pneumatic connection layout.
? Industrial cylinders and solenoid valves with direction, speed, and sequence control.
Electrical Control Applications
? Digital I/O, high-speed I/O, and extendable I/O modules.
? Limit sensors, photoelectric sensors, fiber optic sensors, metal sensors, magnetic sensors, and color mark sensors.
? Power supply, controller, and interface modules.
? Servo driver and stepping motor driver.
? Single solenoid and double solenoid valve control.
Programming Applications
? Sequential, selective, and cycle program structures.
? Control of cylinders, DC motors, conveyor start/stop, and indicators via switching signals.
? Pulse control programming for stepper motors and servo motors.
SYSTEM CONFIGURATION
Mobile Table
? Full aluminum profile frame with minimum 4 extruded vertical profiles (8-groove type).
? Two H-shaped profile supports for A4 panel organization.
? Four swivel casters, at least two equipped with brakes.
? 25mm groove spacing for mechanical module installation.
? Approximate table dimensions: 1200mm × 690mm × 740mm or higher.
Feeding Unit
? Three types of materials with different physical characteristics.
? Yellow nylon column for transit and storage.
? Black nylon column for waste sorting.
? Metal column with circular hole for drilling simulation.
? High-precision optical fiber sensor.
? Biaxial cylinder with magnetic switches and flow-control valves.
? Material charging barrel approx. 50mm × 200mm or larger.
Transfer Unit
? Industrial belt conveyor with multiple sensors for material detection.
? Driven by DC gear motor 24V, 30W, 1800rpm, ratio 1:75.
? 50mm wide, 625mm long flat belt.
? Synchronous wheel and belt connected directly to motor shaft.
? Integrated belt tensioning mechanism.
? Aluminum profile frame for easy integration.
? Photoelectric sensor for material presence detection.
Drilling Unit
? Vertical motion mechanism allowing punching depth ? 20mm.
? Rotating drill attached to cylinder and driven by DC gear motor 100 RPM, drill diameter 19mm.
? Laser sensor (300mm) and metal sensor (8mm) included.
? Biaxial and single-acting cylinders with magnet switches and flow control.
? Aluminum profile guide slot for metal workpiece alignment.
Stopper & Transit Unit
? Designed for detecting and routing materials to storage.
? Integrated color mark sensor and two 300mm laser sensors.
? Biaxial and single-acting cylinders with flow control.
? Stopper block attached to biaxial cylinder.
? Aluminum profile guide slot for yellow workpiece positioning.
Sorting Unit
? Waste material detection and sorting cylinder mechanism.
? 300mm laser sensor for object detection.
? Biaxial cylinder with magnetic switches and flow controls.
? Aluminum profile guide slot for black workpiece storage.
Triaxial Handling Unit
? Multifunctional loading/unloading robotic handler.
? High-precision ball screw and servo motor for X-axis (stroke 500mm).
? Synchronous belt guide rail for Y-axis (stroke 200mm).
? Biaxial cylinder for Z-axis (stroke 50mm).
? Gripper cylinder Ø20mm, stroke 10mm.
? Stepper motor 57mm, torque 1.2N?m, step angle 1.8°.
? AC servo motor 60mm, 400W, 3000rpm.
? Sensors: groove-type photoelectric, magnet sensor, micro switches.
Horizontal Storage & Retrieval Unit
? Eight horizontal storage positions with individual feedback switches.
? Aluminum support slots and base plate for positioning.
? Storage area approx. 200mm × 300mm or larger.
Power Supply Module
? Circuit breakers: 20A / 10A / 6A.
? Input AC220V circular connector with indicator.
? AC220V output sockets with protective cover and indicators.
? Dual 24V DC output via 4mm sockets and circular connectors.
? Designed for easy insertion into system frame.
PLC Control Module
? Supports STL, LAD, and FBD programming languages.
? Siemens SIMATIC S7-200 SMART, transistor type.
? Base I/O: 24 digital inputs, 16 digital outputs, including 3 high-speed pulse outputs.
? Communication: Ethernet / RS485 with signal board support.
? Expandable I/O modules (I) and (II).
? 44-pin serial PLC input port and 25-pin serial PLC output port.
? 24VDC output with indicator.
? Panel dimension compatible with universal training frame.
Input & Output Interface Module
? 4mm safety sockets for manual wiring.
? Printed coding for easy I/O identification.
? 44-pin serial input interface and 25-pin serial output interface.
? Frame-insertable modular design.
HMI Monitoring Unit
? System start/stop/reset available through HMI and hardware buttons.
? Real-time visualization of storage and retrieval process.
? Displays material type in each storage position.
? Ethernet communication interface.
Air Compressor
? Motor power ? 680W, AC220V, 50Hz.
? Air displacement: 50–60 L/min.
? Minimum tank capacity 30L.
? Provided with filter, pressure gauge, and power cord.
Accessories
? 4mm safety connection cables.
? Serial/circular connection cables.
? Programming cable and software package.
? Complete toolkit: socket wrenches, wire stripper, crimping pliers, screwdrivers, pliers, mini tools, multimeter, etc.
? Air tubes and complete experiment guidebook.
Warranty
? 1-Year Warranty from the date of delivery.
